废旧三元正极材料石墨还原法选择性提取锂

Selective Extraction of Lithium from Spent Ternary Cathode Materials via Graphitic Reduction

  • 摘要: 废旧三元锂离子电池中含有丰富的有价值金属锂资源,对其进行回收能够缓解环境污染压力并减少资源浪费。采用石墨还原焙烧法处理三元正极材料(NCM523),结合二氧化碳水浸出工艺,从三元正极材料中选择性回收锂。运用HSC Chemistry 9.0软件和热重-差热分析(TG-DTA)对正极材料还原过程进行热力学分析,探究不同焙烧温度下还原产物的物相组成。系统研究了焙烧温度、时间和石墨质量分数等因素对金属相转化与浸出效果的影响,采用X射线衍射(XRD)、扫描电子显微镜-能谱(SEM-EDS)对还原焙烧产物的物相及形貌进行表征。结果表明,在焙烧温度650 ℃、时间120 min、石墨质量分数15%的条件下,正极材料解离并还原为Li2CO3、NiO、CoO、MnO、Ni和Co。在液固体积质量比15 mL/g、水浸出时间210 min、二氧化碳流速100 mL/min的最佳条件下,锂的浸出率可达94.17%,而镍、钴、锰等有价值金属几乎不浸出,实现了从废旧三元正极材料中选择性提取锂,并与其他金属(镍、钴、锰)的高效分离。

     

    Abstract: Spent ternary lithium-ion batteries contain abundant valuable lithium, and their recycling can alleviate environmental pollution pressure and reduce resource waste. This study adopts graphite reduction roasting of ternary cathode materials combined with a CO2 leaching process to selectively recover lithium from ternary cathode materials (NCM523).Thermodynamic analysis of the cathode material reduction process was conducted using HSC Chemistry 9.0 software and TG-DTA to investigate the forms of reduction products at different roasting temperatures. The effects of factors including roasting temperature, time, and graphite content on metal phase transformation and leaching efficiency were systematically investigated. The phase composition and morphology of the reduction roasting products were characterized by X-ray diffraction and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS). The results indicate that at a roasting temperature of 650 ℃, roasting time of 120 min, and graphite mass fraction of 15%, the cathode materials dissociate and are reduced to Li2CO3, NiO, CoO, MnO, Ni, and Co. Under the optimal leaching conditions (liquid-solid ratio of 15 mL/g, leaching duration of 210 min, and CO2 flow rate of 100 mL/min), the lithium leaching rate reaches 94.17%, while other valuable metals (nickel, cobalt, manganese) are barely leached. This process achieves selective lithium extraction from spent ternary cathode materials and its efficient separation from nickel, cobalt, and manganese.

     

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