K-CuZnZrO2系列催化剂的制备及其对CO加氢合成低碳醇性能的影响

Preparation of K-CuZnZrO2 Series Catalysts and Their Effect on the Performance of CO Hydrogenation for Low-Carbon Alcohol Synthesis

  • 摘要: 通过共沉淀-浸渍法制备了一系列K-CuZnZrO2催化剂,研究了Cu质量分数对合成气(CO+H2)制低碳醇(异丁醇)的影响。在该系列K-CuZnZrO2催化剂上,低碳醇中甲醇和异丁醇是主要产物(总醇收率达95%)。Cu质量分数为12%的K-12%CuZnZrO2催化剂表现出最优的异丁醇合成性能,异丁醇选择性为20.2%,异丁醇收率为22.8 g/(L·h)。综合多种表征分析结果表明:改变Cu质量分数可以实现对Cu-Zr相互作用的调控。Cu和无定形ZrO2之间的电子转移,能够显著促进Cu2+还原的同时产生低强度的弱碱位点,特别是利于产生更多高分散的CuO-ZrO2固溶体,这对CO加氢协同催化形成异丁醇至关重要。过量的Cu组分将破坏CuO-ZrO2固溶体的电子和配位结构,Cu-Zr之间相互作用减弱,抑制C—C链的增长,降低异丁醇选择性。研究结果将为进一步定向调控设计高效、高选择性、高稳定性异丁醇合成催化剂提供新思路。

     

    Abstract: A series of K-CuZnZrO2 catalysts were synthesized using co-precipitation and impregnation methods to investigate the influence of Cu content on the production of lower alcohols, specifically isobutanol, from syngas (CO + H2). Among the products obtained using the K-CuZnZrO2 catalysts, methanol and isobutanol were the primary products(comprising 95% of the total alcohols). The K-12%CuZnZrO2 catalyst with the Cu mass fraction of 12% demonstrated the highest performance for isobutanol synthesis, with an isobutanol selectivity of 20.2% and a yield of 22.8 g/(L·h). Various characterization analyses indicated that altering the Cu component effectively regulates the Cu-Zr interaction. Electron transfer between Cu and amorphous ZrO2 significantly promotes the reduction of Cu2+ while generating low-strength weak alkaline sites, which favor the formation of more highly dispersed CuO-ZrO2 solid solutions. These solid solutions are critical for the synergistic catalytic synthesis of isobutanol via CO hydrogenation. An excess of Cu content disrupts the electronic and coordination structure of the CuO-ZrO2 solid solution, weakens the Cu-Zr interaction, inhibits the growth of C—C chains, and ultimately reduces isobutanol selectivity. The results provide new perspectives for the design of efficient, highly selective, and stable catalysts for isobutanol synthesis.

     

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